플로트, 건설 유리 핸들링에 적용되는 진공 기술

건물과 기타 분야에 사용되는 대부분의 유리는 소위 플로트 공법에 의해 제조됩니다. 유리 원재료들이 1000°C 의 온도로 가열되며, 녹은 유리가 틀에 부어지게 됩니다. 고체화 된 유리를 대략 600°C 에서 꺼내어 냉각시킨 뒤, 비전 검사 후 자르게 됩니다. 그 후에 다른 공정을 거치게 되거나, 이송을 위해 적재되게 됩니다.

제품 문의

다양한 실무 경험을 가진 컨설턴트가 귀사의 산업의 특정 공정에 필요한 진공 솔루션을 상담해 드립니다.

제품 문의

진공기술의 요구조건

이탈제가 묻어있는 표면에서도 높은 전단력 유지
To avoid the adhesion force between stacked glass sheets, the sheets are coated with separation powder. The special suction cups SGF and SAB generate high shear forces even when separation powder is used. The specially developed profile of the suction cups ensures high friction for a secure handling.

자국 없는 핸들링
Marks on the surfaces of the glass sheets should be avoided throughout the entire production process. Suction cups made of the markless material HT1,can also be used at temperatures of up to 170°C. In combination with a low surface pressure, the suction cups SGF and SAB are ideal for meeting these requirements. With the suction cup covers SU, any contact between the suction cup and the glass can be prevented. We developed a special foam layer with a protective coating so that the vacuum area gripping system can be used for handling soft coatings, such as those used for low emissivity windows, because of its large contact surface and minimal surface pressure.

높은 정확도와 짧은 사이클타임
These handling processes require short cycle times. The compact ejector SXMPi offers an integrated suction and blow-off function. This minimizes suction and release times, as well as energy consumption, since the integrated automatic air-saving function means that the ejector is only activated when vacuum is needed. The intelligent compact ejector also features numerous functions for energy and process control.

유리의 정확한 그라인딩
In addition to powerful holding forces, the height tolerance also plays an important role in the grinding process of glass, because even minimal height differences can cause significant fluctuations in quality. With the vacuum blocks VCBL-G, the workpieces are clamped safely and precisely. In addition to the high shear force, the vacuum blocks ensure minimal height tolerances for a high quality of theglass edges.

건설 유리의 인체 공학적이고 안전한 매뉴얼 핸들링
A variety of manual handling steps are involved in the manufacturing process and final installation of building glass. Fast, ergonomic handling plays a key role in these processes. Schmalz’ manual lifting devices VacuMaster offer the optimum solution for every process, from the loading of cutting tables to the installation of windows – quickly, ergonomically and safely.

Products for the Float Glass and Building Glass Sector

유리 핸들링용 진공 패드

  • 평면 유리 단면 핸들링
  • 높은 고정력 및 전단력
  • 자국이 거의 남지 않는 재질
Suction Cup Covers SU
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Suction Cup Covers SU

  • Diameter: 25 to 360 mm
  • For suction cups and suction plates
Compact Ejectors X-Pump SXPi / SXMPi with IO-Link
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Compact Ejectors X-Pump SXPi / SXMPi with IO-Link

  • Suction capacity up to 220 l/min
  • Max. vacuum: 85 %
  • Body made of plastic
Vacuum block VCBL-GL
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Vacuum block VCBL-GL

  • 2-circuit vacuum systems
  • With two hose connections

진공 영역 그리핑 시스템 FXP/FMP

  • 자동화된 팔레타이징/디팔레타이징, 시운전, 분류용 범용 그리퍼
  • 치수: 442 x 130 ~ 1,432 x 130mm
  • 실링 부품: 실링 폼(스폰지패드), 석션 패드

베큐마스터 윈도우

  • 하중 지탱 최대 용량 300kg
  • 창문, 유리 시트, 유리 구성 부품을 수직으로 핸들링
  • 작업물을 90°로 회전 가능