특수유리와 디스플레이 유리 핸들링에 적용되는 진공 기술

디스플레이 시장은 빠르게 성장하고 있습니다. 디스플레이가 날이 갈수록 커지고 복잡한 기능들을 탑재하면서, 진공 기술에 대한 요구조건도 많아지고 있습니다. 유리는 점점 얇아지고, 코팅은 점점 복잡하고 민감해지고 있습니다. 원자재 생산에서부터 커팅, 그라인딩, 코팅, 다양한 조립 공정까지, 생산량은 점점 늘어나고 있습니다. 이런 상황은 섬세한 무자국 핸들링 뿐만이 아니라, 빠른 구동 속도와 높은 위치 정밀도를 요구하고 있습니다.

제품 문의

다양한 실무 경험을 가진 컨설턴트가 귀사의 산업의 특정 공정에 필요한 진공 솔루션을 상담해 드립니다.

제품 문의

진공기술의 요구조건

높은 흡착력과 최대 구동 속도
These handling processes require minimal cycle times. The glass also has to be gripped quickly and then handled safely and precisely with high acceleration rates. Schmalz’ specially designed thin glass gripper STGG has a large suction area to absorb high shear forces for fast, highly precise handling of glass.

섬세하며, 오염없는 핸들링
Any contamination of the glass – before or after the coating – significantly affects the functionality of the displays. For this reason, the grippers STGG are equipped with a contact surface made of contamination-free PEEK. The large suction area of the grippers enables a high suction force to be generated with low vacuum levels. This allows handling with low surface pressure. In addition, Schmalz offers a broad range of suction cups made oft he markless material HT1, that leaves no visiblemarks. The inner support structure oft he suction area of the suction cups SGPN makes it ideal for thin glass.

에너지 절약과 시스템 활용도
These handling processes require short cycle times. The compact ejector SCPSi offersan integrated suction and blow-off function. This minimizes suction and release times, as well as energy consumption. The integrated automatic air-saving function means that the ejector is only activated when vacuum is needed. In addition, the intelligent compact ejector features an IO-Link interface for reading out process data and configuring the ejector. The small size of the ejector allows it to be positioned close to the suction cup for minimal evacuation times.

조립 라인에서의 만능 핸들링
The large-area gripping systems FXP/FMP grip a large area of the glass. This generates only a low local surface pressure so that even sensitive coatings or imprints can be handled without damage. An optionally available protective coating minimizes contamination. The integrated valve technology means that the grippers can handle even workpieces that are smaller than they are, allowing different glass workpieces to be gripped flexibly. The gripper FXP also offers an integrated vacuum generator based on the Venturi priciple.

저 접촉 핸들링
By taking advantage of the Bernoulli principle, SBS floating suction cups allow you to handle workpieces with very little contact. The suction cup floats on an air cushion, and horizontal forces can be transmitted by means of an elastomer buffer made of HT1. High flow rates combined with low vacuum permit gentle handling and long-range effectiveness for safe separation of glass sheets.

Products for the Special Glass and Display Glass Sector

Thin Glass Grippers STGG
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Thin Glass Grippers STGG

  • Suction area: 100 x 55 mm and 170 x 105 mm
  • Material suction area: PEEK
  • Suction rate: 31 to 235 l/min
Flat Suction Cups SGPN
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Flat Suction Cups SGPN

  • Diameter: 15 to 40 mm
  • Material: FPM, HT1, NK, SI
  • Connection nipple plugged into elastomer part
Compact Ejectors SCPS / SCPSi
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Compact Ejectors SCPS / SCPSi

  • Suction capacity up to 67 l/min
  • Max. vacuum: 85 %
  • Body made of plastic

진공 영역 그리핑 시스템 FXP/FMP

  • 자동화된 팔레타이징/디팔레타이징, 시운전, 분류용 범용 그리퍼
  • 치수: 442 x 130 ~ 1,432 x 130mm
  • 실링 부품: 실링 폼(스폰지패드), 석션 패드
Floating Suction Cups SBS
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Floating Suction Cups SBS

  • Diameter: 20 to 120 mm
  • Holding force: 2.0 to 104.0 N
  • Rubber buffer on the bottom side of the suction cup